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MSC Adams modelling of mechanical system in A400M Crew Entrance Door

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Saab Aerostructures has developed the Crew Entrance Door (CED) for Airbus A400M. Airbus has decided some different load cases for which the Crew Entrance Door must be built to withstand without something breaking down.

The door is maneuvered by a mechanical system and the load cases are essential for the sizing of the components in the mechanical system. Saab has previously used MS Excel to analytically calculate resulting forces in the mechanical system due to external and/or internal loads in the different load cases. This report describes how the mechanical system for A400M Crew Entrance Door instead can be modeled and solved numerically with the computer program MSC Adams/View.

Creating a model of a mechanical system in MSC Adams/View proved to be easy and fairly quick. The benefit of working with MSC Adams instead of MS Excel is that it is quicker and more user friendly.

The major differences when comparing results were believed to be an effect of comparing results from a kinematic model with results from a dynamic model. Therefore it is in the Authors opinion that the analytical method to calculate resulting forces with MS Excel can be replaced by numerical calculations with MSC Adams/View. However, apart from calculating reaction forces there are additional post-simulation calculations for which it is perhaps more beneficial to use MS Excel. To do these post-simulation calculations in MS Excel it is easy to use exported results from MSC Adams.

If Saab Aerostructures decide to start working with MSC Adams/View and if Saab wants geometry to be imported to the model, then an advise from the Author is to have a software installed which can convert step-files (*.stp or *.step) to the MSC Adams preferred file format Parasolid (*.xmt_txt or *.x_t). The software should also be able to repair geometry which will greatly increase mass accuracy.
Source: Linköping University
Author: Lindberg, David

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